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Metals & Alloys

Data you can rely on, expert metallurgists you can trust.

From construction to aerospace, metals and alloys are at the core of critical industries — and their integrity, performance, and compliance depend on getting the metallurgy right. RJ Lee Group's metallurgical laboratory serves as a problem-solving partner, augmenting your team's technical capabilities with the largest commercially available suite of electron microscopes in the United States.
Our expertise spans:

  • Root cause failure analysis — fractures, fatigue, wear, corrosion, and other material failures.

  • Melt practice evaluation — understanding the effect of melting and refining on finished product quality.

  • Coatings and surface treatments — characterization from nanoscopic thin films to industrial protective coatings.

  • Waste stream analysis — melt shop waste characterization for recoverables.

  • Extension of your lab — submit samples for our team to process, or schedule time to work alongside our staff on our instruments with virtual witnessing available. 


Expect more from your lab partner - Contact Us

Metallurgical Answers That Drive Better Decisions

Whether the question is why something failed, how to make it last longer, or how to produce it more efficiently — the answer starts with the metallurgy.

powder metal headerIn-Depth Materials Analysis

Comprehensive metallurgical characterization of composition, microstructure, and mechanical properties to verify that metals and alloys meet specification.

 

Failure Analysis

Root cause investigation of fractures, fatigue, wear, and other material failures with actionable recommendations for prevention.

 

Corrosion Testing and Prevention

Accelerated environmental exposure testing to predict real-world performance and extend the service life of critical components.

 

Process Optimization

Analysis of melt practice, heat treatment, surface treatment, and manufacturing variables to improve quality, consistency, and yield.

Client Success Stories

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Corrosion Resistance Strategies for Industrial Processes
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Optimization of Steel Production Processes for Improved Quality
Jet Engine
Root Cause Analysis of Aerospace Component Failures

From Microstructure to Manufacturing Floor

Metals and alloys problems cross disciplines, a failure might trace back to melt practice, heat treatment, surface condition, environmental exposure, or a combination of all four. Our metallurgists work across those boundaries, connecting lab results to real-world manufacturing and performance decisions. Our capabilities include:

Full-Service Materials Laboratory

Pipe Flange Corrosion-1The largest commercially available suite of electron microscopes in the U.S., including advanced automated analysis for comprehensive metallurgical characterization.


Environmental and Corrosion Testing

Product-specific simulations, standard analyses, and accelerated life testing in simulated service environments to predict real-world durability.


Product Development and QA/QC Support

Material identification, qualification, and manufacturing process troubleshooting from prototype through production.


Powdered Metal Characterization

Flow and packing behavior analysis, particle size and shape distribution, and compositional analysis by EDS for additive manufacturing applications.


Failure Analysis

Root cause investigation of fractures, fatigue, corrosion, and wear with defensible reporting and litigation support.


Coatings and Surface Treatment Evaluation

Characterization of protective coatings, surface treatments, and nanoscopic thin films for performance verification.

Technologies

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Automated Steel Cleanliness Analysis Tool (ASCAT)
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High-precision Chromatography and Spectroscopy for detailed analysis
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Electron Backscatter Diffraction (EBSD) Microscopy
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Nanotechnology applications in coatings development
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Advanced simulation tools for product performance prediction
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Custom chemical synthesis and formulation technologies

Discuss Metallurgical Analysis with an Expert

Discover how RJ Lee Group’s metallurgical analysis laboratory can help your organization, from product development to chemical analysis. Contact an RJ Lee Group expert today to learn more about our laboratory services.
Christopher_Hefferan
Christopher Hefferan, Ph.D.
Mike Potter
Mike Potter
Keith Wagner
Keith Wagner